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Durability & Measurements

On road Fleet and Durability Testing in PAN India and Global Locations.

24x7 Operations for Fleet Management

Robust Drive Training, Drive Evaluation and Selection Process.

Performance Testing on Test Track, Specific Road Profiles and Terrains

Issue Management

  • Issue capturing
  • Issue monitoring
  • Issue analysis 8D
  • Objective data collation
  • Report Generation

Testing Support

  • Camouflaging
  • Mannequin
  • Driver & Engineer
  • Test planning & execution
  • Vehicle Logistics

Test Equipment's

  • Data logger
  • GPS & Monitoring
  • Dash camera
  • Tools & Instruments

Testing

  • Braking & Acceleration
  • Gradeability
  • On road PEMS
  • OBD testing and many more

Performance & Measurements

Component – Durability & Performance

We are committed to ensuring the highest standards of quality and reliability in components' testing. To achieve this, we conduct a comprehensive range of durability and performance tests, including Vehicle Simulation Setup for E&E Components, Bench Testing for Switches, and Sun visor Durability Testing.

Virtual Validation

A Versatile Tool that enables users to configure, develop, run simulations, and analyze results for vehicle models and driver behavior, allowing testing and validation across various application cases.

  • Vehicle Configuration
  • Terrain Setting
  • Scenario Creation

Vehicle Configuration

Configuration Levels

General vehicle configurations

  • Mass
  • Track, wheel base
  • Ride height
  • CG height etc.

Tires

  • Rolling resistance
  • Free radius
  • Reference load
  • Etc.,

Suspension configuration

  • Frequency
  • Bounce & Rebound course
  • Bounce & Rebound efficiency

Steering wheel

  • Wheel reference
  • Max angle int & ext
  • Etc.,

Aerodynamics

  • CD
  • CL
  • CS
  • Attack angle etc..

Engine & Transmission

  • Max torque
  • Max Power
  • Engine type
  • Gear ratio
  • Etc.,

Terrain setting

GROUND

  • ASPHALT
  • CONCRETE
  • GRASS
  • COBBLESTONE

MARKINGS

  • Left to Right
  • Cannot cross
  • Pull back
  • Etc.,

Surface Texture additions

  • Texture type
  • Roughness
  • Etc.,

Lane & Road building

  • Circle arc
  • Altitude
  • Etc.

CAN / Network Validation

CAN (Controller Area Network) network validation. It highlights the essential role of validating communication protocols within a CAN network, emphasizing the accurate transmission and reception of messages among electronic control units (ECUs). The importance of this validation is underscored in its contribution to ensuring the optimal performance and functionality of systems utilizing CAN communication, particularly in diverse applications such as automotive and industrial systems.

E&E Testing

HARNESS LAYOUTS & TESTING ANALYSIS

PCB Inspection & Testing

Rapid and Reliable Inspection of PCBs with Digital Microscopy

3D image is important for inspecting PCBs, then a microscope image is required.

Efficient screening and document more results in less time using a digital microscope with camera.

Functional verification

Error Mode Verification

Error Strategy & DTC verification

Diagnostic verification & validation

Need for Corrosion evaluation

  • 1. In modern vehicles, manufacturers has to suffice statutory requirements, to make Products with longer life & Customer pocket friendly
  • 2. Manufacturers adapt various methods like weight reduction to provide vehicles which are highly Fuel efficient & also use high strength steel for structural strength to cope up with crash norms for vehicle crashworthiness
  • 3. Vehicles made has to undergo tough environment conditions which should be durable enough to withstand customer application
  • 4. Corrosion being one of the likely aspect which vehicle are bound to have after each year of use
  • 5. It becomes necessary to have a corrosion evaluation process @ finished vehicle level to support manufacturers to tune their product to meet the demanding current customer expectations, so CAPCP Engineering services has come up with an “Corrosion Evaluation Procedure” which will evaluate the vehicle at different aspects

Corrosion evaluation procedure used by CAPCP Engineering services will evaluate the vehicles with 4 steps evaluation procedure with the appropriate rating scale, Corrosion action priority score will be arrived based on resultant rating proportionate to service life of vehicle

Evaluation scales & Action priority score calculation

Corrosion Rating scale (1)
Photo No corrosion
Stage of corrosion No corrosion Light rust, Blushing or discoloration of surface Little blistering and rust, No scaling, paint peeling or metal loss Blistering, heavy rust, scabbing and rust bleed, Small amounts of metal and paint peeling Severe rusting and Scabbing, Heavy flakes and layers removed Large chunks falling off, perforations, Non functional or non serviceable
Rating Level 0 Level 1 Level 2 Level 3 Level 4 Level 5
How customers will perceive? No Problem Not acceptable Not acceptable Not acceptable Not acceptable Not acceptable